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Design It Yourself, For Fun
Gather the needed materials. You'll find the complete list in the "Things You'll Need" section.
Cut the chassis plank to size. This plank is the longest and will support the rear axle and seat at one end and the steering axle plank at the other end. The length will depend on your height. Cars are typically between 48 and 72 inches (120 to 200 cm) in length. The width will depend on the width of your bottom. Cars are typically 24 to 36 inches (60 to 100 cm) wide.
Cut the axle planks to length. These need to be longer than your chassis plank is wide, plus enough to allow the wheels to turn about 30 degrees in either direction.
Make the pivot. Drill a hole through the front end of the chassis and the middle of the front axle plank to make the pivot point for the steering plank. Fix the steering plank to the chassis plank Using the bolt.
Attach the rear axle plank. Fix the middle of the rear axle plank square to the chassis at the back end.
Fix the axle bars to the axle planks. Secure them well with four or more U-brackets spaced evenly across the axle.
Add the seat. Fix it to the chassis and rear axle plank. The rear axle plank should be underneath the chassis.
Build the steering. Drill a hole through the chassis behind the left and right sides of the steering plank, and slip the rope ends through. Attach to the steering plank near the left and right ends of the plank for maximum efficiency. Make the rope loop a comfortable length for the driver when he is seated.
Slide the wheels onto the axles and secure them.
Have fun driving your gravity racer! Wear a helmet, and try not to crash!
Buy It For Official Competition
Determine your racing division. The AASBD (All-American Soap Box Derby) organization has specific requirements and limitations that you and your gravity racer will need to meet. The divisions are: The Stock Division, designed for participants aged 7 to 13. The combined weight of car and driver may not exceed 200 pounds. The Super Stock Division is open to participants between the ages of 10 and 17, and the combined weight of car and driver not to exceed 240 pounds. The Masters Division is open to participants between the ages of 10 and 17. Car and driver may not exceed 255 pounds.
Purchase the kit. All competition kits must be purchased through the AASBD. They are available online.
Download the plans. They are available at http://www.aasbd.net/cgi-bin/commerce.cgi?search=action&category=0013.
Build it!
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